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Finding and sawing wood slabs


On the side of the road parked at a gas station in my corner of the Boston area was a flatbed truck, with a large roll of logs peeking out the back. From the light sapwood and the dark center, I knew it was black walnut getting hauled away, most likely headed for the wood chipper.

I turned the car around and asked the driver if those logs were going to any good use. He said no, and he’d be glad to drop some off at my house in the days to come. I had no idea if I’d hear from him again, but the next day he came by and unloaded three of the nicest logs in the stack.

A few weeks later, with the walnut  still sitting on my lawn, I crossed paths with another tree guy whose truck was brimming with white oak and maple, some of it more than 36 in. wide. He was glad for me to take it off his hands and save him the disposal fee. The next morning he arrived and one by one emptied the entire haul next to my driveway with a tree grapple. Probably half of it was rotting or fit for firewood, but there was a lot of quality stuff in there that I knew would make decent lumber.

I researched portable sawmills with the vague notion that I could not only create my own lumber, but also help out local folks looking to harvest their own trees.

Before making the investment I decided to contact somebody I know with a WoodMizer to see how much of the pile we could get through in a day, and whether I liked it enough to get my own mill. We started in the morning and by the early afternoon we had cut our way through the three walnut logs and the nicest of the white oak, some of the most beautiful ray-flecked pieces I could have hoped for.

A couple weeks later, I hired another guy with a sawmill to see if we could make it through the rest of the pile. Unfortunately the logs were not stacked with ease of access in mind, and we ended up spending the majority of the time organizing the pile, bucking up the stuff I had no use for, then lifting the logs up onto the mill when we could finally reach them. (Note to self: organize your pile before hiring a sawyer at $200 an hour to do it with you.)

In addition to the white oak, it turned out I had logs of soft and hard maple. With the hard maple I cut five or six boards as well as several slabs, including a 4-in.-thick beauty that was destined to be my first workbench.

Rough cut lumber

Now I’m sitting on a huge stockpile of some of the nicest wood I could ask for.  The slabs are stacked up in 3-ft. piles in my basement with a dehumidifier running in hopes that I’ll be able to use them in a couple years.

Rough cut lumber

Last week I cut up three of the slabs in order to make a massive front door for my shop. I brought them to a local guy with a kiln who charges $2 a board foot to dry lumber.

Seeing how much work it was, and how busy I am with work and family, I realize the sawmill business isn’t for me — well maybe when I retire, but for now I prefer to spend my limited woodworking time making furniture and fixing up the shop.

So far it hasn’t been cheap — about $1,500 for the sawmill services.

But I have enough stock to last me a decade at least. It’s local hardwood that would’ve otherwise been thrown away, and that’s worth its weight in walnut.

The process of building a door from milled lumber
Rios dove into his stash to make this door to his shop.

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